——“Samhoor nicety machine”it began in 2000 year,focus on Precision punching, high-speed presses production stamping equipment R & D .
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The following are some of SAMHOOR speed punch finishing repairs from experience, I hope you read carefully, to avoid in the production process, due to improper use of high-speed presses, which will affect the company's production efficiency.
1, in the face of failure occurs, the first comprehensive understanding of the fault process.
After punching fault generation operations staff would like to understand the detailed process of failure, can not fail to ask, or to ask in passing, this is often not accurate field data, it will seriously affect our judgment on the failure to make the issue complicated on this point, personally I feel that we SAMHOOR service Han charge high-speed presses do well in the face of failure, when the call Han charge will actively communicate with customers to fully understand the process of fault generated (beginning, middle, end ), the phenomenon appeared in the middle of what was running what parts touched anything, to turn over what, how external environmental conditions? And fully investigate the scene first-hand material, the failure to issue accurately listed, and then analyze the solution, of course, they are experienced and skilled operations staff, they are familiar with the operation of the punch, processing procedures familiar punch very common Learn to solve the problem so quickly, but we need to learn more and they match.
2, the face of failure, to really find the cause, not superficial.
Failure to produce a variety of reasons often, we When troubleshooting, and sometimes did not find the real cause of the failure, after the failure continued to occur. All-cause or fault, as far as possible to be able to produce this failure are listed, a comprehensive investigation of what, to avoid repeated failures occur, the impact of the customer's production.
3, to a lot of practice, dare to repair, good service
For our employees in terms of repair, to be bold but cautious, to dare to repair, only speak, not hands-on, high-speed presses bad repair. But to fully understand the failure to determine the maintenance program and then hands-on, do not blindly, otherwise it will expand the malfunction, mechanical maintenance can not avoid blindly. At the same time we have good hands, you must first be familiar with the machine operating panel and the punch of the content of each menu, do operate freely, because of various types and system operation is the same. But also take full advantage of the self-diagnostic technology high-speed presses to quickly deal with troubleshooting. Now high-speed presses in the digital direction, for example, we have a high-speed presses SAMHOOR perfect self-test function.
4, learn to use punch repair related equipment, can do more with less
Such as oscilloscopes, multimeters, line circuit tester, short-circuit tester, computer programmers and other can help us determine the specific circuit, inspection, especially PLC programming, computer, to skillfully use, can enter freely, punch output parameters, Online test about the state of the system initialization. This failure analysis, especially complex failure to solve the problem of great help.
5, in the absence of replacement parts, to find a way to repair
When servicing punch, we can not bring all the accessories, find that a part is damaged (such as selection switches, buttons, relays, etc.) and no replacement parts in the repair process, the bonding yourself as much as possible with other methods to repair or the use of temporary special measures, so that the punch can work down to wait for spare parts after the restoration, in ensuring the safety of the premise, to maximize production to meet customer demand, which is the fundamental principle of our punch maintenance personnel.
6, a lot of exchange of experiences, learn to ask other maintenance staff
On this point, personally feel that we SAMHOOR speed presses still relatively humane, because the company will meet from time to time, the maintenance staff had encountered in the repair punch together to discuss issues and exchange how to troubleshoot and to avoid this kind of problem The method, which is also a very good opportunity to learn. Others learn the proper techniques and methods to exclude faults, especially to experienced old maintenance staff learning, knowledge accumulation is growing slowly, allow yourself to grow every day, there is progress.
7. Failure Society of record encountered, and their own approach
Society daily record, the punch fault encountered, how to troubleshoot the process one record, and to ask whether the old maintenance staff so treated properly, so that we can continue to improve. In fact, many times high-speed presses failures will be repeated, but there's always these failures, as long check our records, and a few minutes to troubleshoot, large work saves us time and improve work efficiency, not It is wrong. As the saying goes "a good memory as bad written", this approach is more suitable for some new maintenance apprentice to record the issue, repeatedly, the repeated practice and pondering, I believe there will be great progress.
These are sorted out SAMHOOR high-speed presses, high-speed presses maintenance information, follow-up if there is a better way, and we will share together, we welcome more exchanges.